9/3/2023 0 Comments Front bumper![]() Philips screwdriver (for removing existing bumper trim)Ī couple of strong friends for the installation OTHER TOOLS & PROCESSES YOU MIGHT USE FOR YOUR BUMPER DESIGN: Thread gauge (for measuring existing tapped holes in frame) ![]() TOOLS USED FOR MY FJ CRUISER BUMPER:ĭrill press, drill bits and countersink bitĪngle grinder with grinding disc, sanding discs and scotch brite pads The tools needed for this project will vary based on your specific design, as well as the make and model of your truck. A friend posted a video on YouTube of some of my rock-crawling stunts on a recent trail run which reveal just how much abuse this solidly built bumper can withstand. Why on earth would I need a bumper THIS beefy on the front of my truck? Check out the video to see the kind of extreme challenges I had in mind when I designed it. You can tailor your design to your skill level, access to tools and fabrication processes, functional needs, aesthetics and budget. The difficulty of your project will depend upon your specific bumper design, skills, and fabrication processes. This project was a significant undertaking on a very short schedule - 2 weeks from beginning to end, including design time. I collaborated with a friend who also drives an FJC and has plenty of metal fabrication experience - and a water jet cutting machine. As a product designer and former metal fabricator, I figured I could design and build a highly functional one with all of the features that I desired, while infusing the design with my own personal aesthetic. But I wasn't up for spending $1000++ on an existing after-market bumper. PROJECT INSPIRATION:Īfter a last-minute decision to take a week-long trip to Moab, Utah, for some epic four-wheeling with a group of friends, I realized that the stock bumper of my Toyota FJ Cruiser just wasn’t going to cut it. Instead of merely giving specific directions for my 2007 Toyota FJ Cruiser, I will outline some useful and somewhat more generalized guidelines for those interested in making a custom front bumper for any make and model of 4x4 truck, for the purpose of four-wheeling and off-road recreation. This is the custom steel front bumper that I made for my truck, to replace the stock bumper, which is made mostly of plastic. All ARB Bumpers are finished in a durable powder coat that offers class-leading protection and unparalleled corrosion resistance with an ultra-low sheen matte finish.CUSTOM STEEL OFFROAD/FOUR-WHEELING FRONT BUMPER FOR TOYOTA FJ CRUISER - OR ANY OTHER 4X4 TRUCK!!! This ensures the best possible fit, look and functionality for a particular vehicle. Aesthetics and FinishĮach ARB Bumper is specifically designed to complement the unique contours of individual vehicle models. Using this method ensures that the vehicle’s crush rate and air bag triggering are not altered when a bumper is installed. To ensure compatibility, ARB assesses each vehicle’s frontal crush characteristics and replicates the crush rate in the design of each air bag compatible bumper and mounting system. Air Bag CompatibilityĪRB has invested heavily in vehicle crash barrier tests to validate the performance and compliance of its air bag compatible bumpers. You simply won’t find a more thoroughly designed and manufactured vehicle protection system than an ARB Bumper. Factors such as vehicle design, crush rate, air bag deployment, approach angles, accessory fitment, strength, weight and aesthetics are incorporated into every ARB Bumper before it enters production. Engineering a bumper requires careful consideration of a number of factors to ensure it properly serves its purpose.
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